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Introduction to the introduction of new models of SMT chip factory
Edit: Shenzhen Xingkexun Electronics Co., Ltd. Time: 2018-07-05

Introduction to the introduction of new models of SMT chip factory


的发展已经有十多年的历史,贴片加工厂从开始的AI插件到后来的smt电子贴片加工,从之前的品种单一的大量生产到现在的多品种小批量生产,SMT产业同样经历了翻天覆地的变化,由于目前的生产模式是以多品种小批量为主流,所以SMT贴片厂遇到的一个共同的课题是:“机种切换很多、新机种导入很多,所占用的时间比重很大”,那么在这里我们就着重的阐述一下如何缩短新机种导入的时间,提高新机种导入的效率,从而更好地优化整个贴片加工厂的生产流程。 The development of the SMT chip factory has a history of more than ten years. The chip processing factory has changed from the initial AI plug-in to the later smt electronic chip processing, from the single mass production of the previous variety to the current multi-variety small batch production. SMT The industry has also undergone earth-shaking changes. As the current production model is dominated by multiple varieties and small batches, a common issue encountered by SMT patch factories is: "Many models have been switched, new models have been imported and occupied The proportion of time is very large ", so here we will focus on explaining how to shorten the time to introduce new models, improve the efficiency of the introduction of new models, so as to better optimize the production process of the entire chip processing plant.


A brief introduction to the introduction of new models in SMT placement plants

First of all, we will introduce one of our customer improvement cases. Before the customer improved, the introduction time of the new model of smt electronic chip processing was 3 hours. The main problems found by SMT patch factories are as follows:

(1) The process before the introduction of the new model is chaotic, the on-site personnel are inefficient in operation, and there are many repetitive operations. The sequence of the import process is not clear.

(2) The on-site operations of the relevant personnel of the SMT patch plant are unclear. Each relevant person is not clear about the tasks they need to do, what to do first, what to do later, and do not understand.

The staff of the patch processing factory at the customer site at the time observed the time spent in each step of the new model introduction process.We concluded that the reason for the waste of time at the time was loading, receiving, and loading. In the confirmation process, 60 minutes are wasted. At that time, when observing the work of relevant personnel at the scene, it can be seen that the movement trajectory of the personnel of the SMT patch factory during the operation was very chaotic, which led to the inefficiency of the staff of the SMT patch factory in each process and every link The waste of time is huge.

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