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Improved method for improving the introduction efficiency of new models in chip processing plants
Edit: Shenzhen Xingkexun Electronics Co., Ltd. Time: 2018-07-05

Improved method for improving the introduction efficiency of new models in chip processing plants

 

效率提升相应的改善方法有如下几点: The corresponding improvement methods for improving the efficiency of chip processing plants are as follows:

SMT贴片厂人员在什么时候先做什么事情全部规定下来,然后该项工作完成以后需要做什么工作全面清楚的规定下来,这样做带来的好处是可以清楚的看到现场SMT贴片加工在新机种导入过程中每个人的工作内容是否和流程规定的相符合,同时贴片加工厂每个人员也同样能够明确切换过程中自己所担当的角色,应该做的事情,从SMT贴片加工的制度上理顺整个流程的各个环节。 First, the chip processing factory must produce a new model of the import process. When each SMT chip factory staff first defines what to do, and then what is required to be done after the work is completed Next, the benefit of doing so is that you can clearly see whether everyone's work content in line with the process regulations during the introduction of the new SMT chip processing process, and everyone at the chip processing plant can also Make clear what role you should play in the switching process, what you should do, and streamline all aspects of the entire process from the SMT chip processing system.


check list反复进行切换过程中进行检查,保证SMT贴片厂每个相关责任人到达现场参与新机种导入工作,保证新机种导入工作的顺利进行,例如:“网板是否确应经放在SMT现场,是否已经经过确认”等工作内容。 Second, the chip processing factory produces a check list to repeatedly check during the switching process to ensure that each relevant person in charge of the SMT chip factory arrives at the site to participate in the introduction of the new model, and to ensure the smooth introduction of the new model, such as: "Does the stencil really need to be placed on the SMT site and has it been confirmed?"

SMT贴片加工每次新机种导入过程当中进行具体的统一调度工作,反复演练达到理想的效果。 At the same time, during the introduction of each new model of SMT chip processing, specific unified scheduling is performed, and repeated exercises are performed to achieve the desired effect.

The actual effect after improving the efficiency of the chip processing plant

,目前该客户的新机种导入时间平均缩短50分钟,提升28%提升效果显著,包括SMT贴片厂各个工作的顺序的改变,我们可以从回流焊温度调整和测试的顺序,可以明显的看出其测试的顺序有了明显的差别。 After repeated drills and adjustments in the efficiency of the chip processing factory , the current introduction time of the new model of the customer has been shortened by an average of 50 minutes, which has improved by 28%. The improvement effect is significant. The order of temperature adjustment and test, it can be clearly seen that there is a significant difference in the test order. Secondly, we observed at the site of the SMT patch factory, the movement trajectory, the route of the movement of each operator and the movement order of the work station, we can see that the current work sequence has significantly changed compared to before, Every operator and technician in the chip processing plant clearly understands what they should do first and what they should do later.

SMT贴片加工变化的差异在哪里,例如在更换车之前的物料准备方面,我们就可以看出对于之前的物料车备料是混乱的,贴片加工厂每个人负责几台物料车不清楚,而现在我们可以看到物料车备料是有明确顺序和规定的。 We can clearly see where the differences in SMT chip processing changes are. For example, in terms of material preparation before replacing the car, we can see that the preparation of the previous material car is chaotic. Each person in the chip processing plant is responsible for several materials. The car is not clear, and now we can see that the material car has a clear order and regulations.


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